Sponsored

EGR DPFE Sensor Assembly Replacement Write-Up (LB5Z-9J433-B)

Arccra12

Member
First Name
Christopher
Joined
Apr 5, 2025
Threads
0
Messages
14
Reaction score
1
Location
Florida
Vehicle(s)
2021 Ford Ranger XLT
Occupation
IT technician
2021 Ford ranger XLT with leveling kit 80k miles.
Should we be disconnecting the battery before we start this? I did not see this instruction. Even though its a easy swap pending maneuverability I am reviewing just in case. I am having the bucking between 0 and 25 intermittingly. Some mornings it is fine until later in the day. Lately it seems a little worse. I have 80k miles on this and outside of changing the rear brakes I have had little to no service needed. Full synthetic oil changes, cabin, air filter, and tires is about all that it has ever needed. Tried to get a 60k miles service and ford inspected and sent me away with no charge saying it is in great shape and nothing is needed. I will be taking it back to attempt service soon again. I am thinking of a tune up to be save but likely need to get the service done.

I am swapping just the sensor in which I purchased from rock auto for 45 bucks after shipping(a week late). I plan to cut the crimp clamps, remove sensor and replace with screw clamps.
-Part from rock auto was labeled vs1 but had proper numbers for the oem part on the picture. When I received it the top part was rubbed out and almost looks like it was refurbished. Fingers crossed it is fine. I would have purchased the whole assembly but I am concerned reaching the bottom part of the hoses. I will try to update how things go.
All went pretty well. I ended up removing the whole thing to cut the crimp Clamps. Just not enough room using cutters and getting enough force. Removed and used mini bolt cutter to ease the cut.

Light buck or 2 first couple miles yet less than before. Seemed to smooth out within a couple more miles. Debating a reset and relearn.

I will get a tune up or service before I decide next move.

Thanks for write up
Sponsored

 

Arccra12

Member
First Name
Christopher
Joined
Apr 5, 2025
Threads
0
Messages
14
Reaction score
1
Location
Florida
Vehicle(s)
2021 Ford Ranger XLT
Occupation
IT technician
All went pretty well. I ended up removing the whole thing to cut the crimp Clamps. Just not enough room using cutters and getting enough force. Removed and used mini bolt cutter to ease the cut.

Light buck or 2 first couple miles yet less than before. Seemed to smooth out within a couple more miles. Debating a reset and relearn.

I will get a tune up or service before I decide next move.

Thanks for write up
My bucking is back today but not as bad or as hard. Still in the same ranges. However I was concerned because the part I received from RockAuto looks to be refurbished or Salvage not new. The lettering was scuffed out. I figure maybe they scuffed it out as they were selling it as VS1 part number. Now I'm thinking it was scuffed out because they use the grinder to cut the clamps. I will upload a photo later to see if anyone has any ideas. I'm thinking about returning it and getting the whole assembly to try again. Likely going to mix in a tune-up and or getting it into the dealer for 75k service.

Tune up and trans fluid is 2 and 3. New not salvaged egr valve I think is still 1.
 

Stevedbvik1

Well-Known Member
First Name
Steve
Joined
Oct 4, 2021
Threads
38
Messages
2,708
Reaction score
8,043
Location
Michigan
Vehicle(s)
2022 Ranger Tremor XLT
Occupation
Retired
My bucking is back today but not as bad or as hard. Still in the same ranges. However I was concerned because the part I received from RockAuto looks to be refurbished or Salvage not new. The lettering was scuffed out. I figure maybe they scuffed it out as they were selling it as VS1 part number. Now I'm thinking it was scuffed out because they use the grinder to cut the clamps. I will upload a photo later to see if anyone has any ideas. I'm thinking about returning it and getting the whole assembly to try again. Likely going to mix in a tune-up and or getting it into the dealer for 75k service.

Tune up and trans fluid is 2 and 3. New not salvaged egr valve I think is still 1.
It’s new. Standard Automotive is required to remove the Ford numbers from the sensor before selling it in the aftermarket.
 

TJC

Well-Known Member
First Name
Tony
Joined
Aug 28, 2020
Threads
45
Messages
3,931
Reaction score
9,861
Location
North Carolina
Vehicle(s)
93 Miata, 05 Ranger 4x4, 20 Ranger 4x4, 23 CX-5
My bucking is back today but not as bad or as hard. Still in the same ranges. However I was concerned because the part I received from RockAuto looks to be refurbished or Salvage not new. The lettering was scuffed out. I figure maybe they scuffed it out as they were selling it as VS1 part number. Now I'm thinking it was scuffed out because they use the grinder to cut the clamps. I will upload a photo later to see if anyone has any ideas. I'm thinking about returning it and getting the whole assembly to try again. Likely going to mix in a tune-up and or getting it into the dealer for 75k service.

Tune up and trans fluid is 2 and 3. New not salvaged egr valve I think is still 1.
Trans fluid change with LubeGard Platinum cured my severely ailing transmission. It was acting up well before I changed the fluid at 18K miles.

I did need to change the DPFE Sensor at 25K due to mild bucking at low RPMs. Got it from RockAuto as well. Picked up 3 more as I consider them a "wear" item. All of then had the Ford info ground off.
 

Arccra12

Member
First Name
Christopher
Joined
Apr 5, 2025
Threads
0
Messages
14
Reaction score
1
Location
Florida
Vehicle(s)
2021 Ford Ranger XLT
Occupation
IT technician
Trans fluid change with LubeGard Platinum cured my severely ailing transmission. It was acting up well before I changed the fluid at 18K miles.

I did need to change the DPFE Sensor at 25K due to mild bucking at low RPMs. Got it from RockAuto as well. Picked up 3 more as I consider them a "wear" item. All of then had the Ford info ground off.
You change your fluid at 18,000 miles wow.
I'm going to get the full assembly just in case from one of the Ford locations or parts stores.
The fact that you received the Bucking after you changed your fluid as well as mine was better for a day when I changed the part still has me leaning the sensor. Tune up and servicenis due. I'm just stuck trying to decide to put some money into it or trading it in.

My symptoms are exactly what everyone describes. So I will try again to be safe. I love the truck but my patience with this bucking will not last much longer.
-replace whole assembly this time
-tune up, plugs and coils
-ford 75k service
-fluid change myself, Ford or Tuffy
* fuel filter or intake is the only other thing that could possibly cause it I would think. Thanks for any help or data
 


Grumpaw

Well-Known Member
First Name
Steve
Joined
Jul 1, 2021
Threads
84
Messages
5,860
Reaction score
29,197
Location
Fishersville, Va.
Vehicle(s)
Previous 2021 Ranger, Now 2019 Ford Expedition
Occupation
Navy Vet., Retired Police Sgt., Grumpy Old Senior Citizen
You change your fluid at 18,000 miles wow.
I'm going to get the full assembly just in case from one of the Ford locations or parts stores.
The fact that you received the Bucking after you changed your fluid as well as mine was better for a day when I changed the part still has me leaning the sensor. Tune up and servicenis due. I'm just stuck trying to decide to put some money into it or trading it in.

My symptoms are exactly what everyone describes. So I will try again to be safe. I love the truck but my patience with this bucking will not last much longer.
-replace whole assembly this time
-tune up, plugs and coils
-ford 75k service
-fluid change myself, Ford or Tuffy
* fuel filter or intake is the only other thing that could possibly cause it I would think. Thanks for any help or data
Many of us do tranny fluid changes very early to avoid problems that have been a problem. Some have had trans problems from very early, and some of us have had no problems at all.
With the addition of a Fitzstick it is very easy now to pump out 6-7 quarts every 15,000 miles and replace with new fluid.
Call it preventive maintaince.....
 

TJC

Well-Known Member
First Name
Tony
Joined
Aug 28, 2020
Threads
45
Messages
3,931
Reaction score
9,861
Location
North Carolina
Vehicle(s)
93 Miata, 05 Ranger 4x4, 20 Ranger 4x4, 23 CX-5
You change your fluid at 18,000 miles wow.
My transmission started to act up at 5K miles. Was really bad at 12K miles. I stopped driving it regularly at 15K thinking if I kept driving it I would destroy it. Waited patiently for the Fitzstick, and as soon as it was available I installed it and changed the fluid at 18K. Since the fluid change I have driven it constantly for the 7K miles. It has been absolutely perfect since the fluid changes.
 

Arccra12

Member
First Name
Christopher
Joined
Apr 5, 2025
Threads
0
Messages
14
Reaction score
1
Location
Florida
Vehicle(s)
2021 Ford Ranger XLT
Occupation
IT technician
Many of us do tranny fluid changes very early to avoid problems that have been a problem. Some have had trans problems from very early, and some of us have had no problems at all.
With the addition of a Fitzstick it is very easy now to pump out 6-7 quarts every 15,000 miles and replace with new fluid.
Call it preventive maintaince.....
Yea Inguess it makes sense if your using a better fluid as well. Just rare to hear that with a lifetime tran fluid. Mine is the 21 and no lipstick. I will look into this asap. I still highly doubt this to be the case for mine but I will definitely try the least expensive options first that line up with my symptoms.

Tow mode or sport mode doesn't change much. I have yet to try sport mode and speed shift as it will still shift on its own.
-Doesn't always do it but when it does it's always seems between 3and 6 mostly around 20-35mph. Sometimes on downshift. Also sometimes it will not do it.
-Thinking about a over night reset pulling my battery cables.
 

TJC

Well-Known Member
First Name
Tony
Joined
Aug 28, 2020
Threads
45
Messages
3,931
Reaction score
9,861
Location
North Carolina
Vehicle(s)
93 Miata, 05 Ranger 4x4, 20 Ranger 4x4, 23 CX-5
Yea Inguess it makes sense if your using a better fluid as well. Just rare to hear that with a lifetime tran fluid. Mine is the 21 and no lipstick. I will look into this asap. I still highly doubt this to be the case for mine but I will definitely try the least expensive options first that line up with my symptoms.

Tow mode or sport mode doesn't change much. I have yet to try sport mode and speed shift as it will still shift on its own.
-Doesn't always do it but when it does it's always seems between 3and 6 mostly around 20-35mph. Sometimes on downshift. Also sometimes it will not do it.
-Thinking about a over night reset pulling my battery cables.
My worse shifts were 3-6. Before it was over the shift problems grew dangerous as well.
 

HarryD

Well-Known Member
Joined
Sep 3, 2019
Threads
13
Messages
197
Reaction score
129
Location
Western MA
Vehicle(s)
2020 Ranger 4X4 SuperCrew Magnetic Lariat Sport
First of all, I would like to thank Trash Panda for his Most Excellent write up regarding this install !
I now have 75,000 miles on my 2020 Ranger, and have pretty much gotten used to a mild hesitation from off-to-on throttle. I decided to replace this valve assembly as a Preventative Maintenance Item. When I removed the original valve assembly, I did notice a very small bit of water droplets coming from the smaller tube, but only after tapping the tube on my hand a bit.
This very small bit of water might come from the way I have been running the truck in attempting to reduce the possibility of carbon build-up on the intake valves. I have been performing 5,000 mile oil and filter changes with Quaker State Full Synthetic 5w30 motor oil along with running Mobil Premium 93 Octane gasoline. A good percentage of the miles on my truck come from driving about 25 miles each way to and from work, on secondary roads with 45 and 50 MPH zones.
After replacing the valve, I actually felt that the hesitation was worse, but I am attributing this to the 75,000 miles of ECU learning. After running a number of drive cycles I am noticing improvement In the driving feel.
 

Maverick8054

Active Member
Joined
Feb 2, 2023
Threads
2
Messages
28
Reaction score
21
Location
California
Vehicle(s)
Ranger 19
Yea Inguess it makes sense if your using a better fluid as well. Just rare to hear that with a lifetime tran fluid. Mine is the 21 and no lipstick. I will look into this asap. I still highly doubt this to be the case for mine but I will definitely try the least expensive options first that line up with my symptoms.

Tow mode or sport mode doesn't change much. I have yet to try sport mode and speed shift as it will still shift on its own.
-Doesn't always do it but when it does it's always seems between 3and 6 mostly around 20-35mph. Sometimes on downshift. Also sometimes it will not do it.
-Thinking about a over night reset pulling my battery cables.
Good luck to you after the replacing the sensor and running the transmission table reset. I ended up replacing the whole transmission hoping to get help from Ford since I was just shy out of warranty what a fiasco that was due to my dealer.
 

wbwv1752

New Member
First Name
Joe
Joined
Apr 25, 2025
Threads
0
Messages
1
Reaction score
1
Location
west virginia
Vehicle(s)
Ford Ranger XLT 2020
Greetings All,

Dropping another one of my write-ups on the infamous bucking/surging epidemic our Rangers seem to have.
Check out the "Bucking/Surging Epidemic" thread started by @Tim Vogt Sr. for every piece of information you could want.
https://www.ranger5g.com/forum/threads/bucking-surging-epidemic.14581/
There are two ways to do this job, simply the replacing the DPFE Sensor itself (Ford KA1Z-5L200-A or KA1A-5L200-AB) or the entire assembly (Ford LB5Z-9J433-B). This write-up is geared towards replacing the entire assembly.

My symptoms were prevalent in the low RPM and low speed range. I drive like a peepaw and slowly pulling out of my driveway I would get a "misfire" feeling but no check engine light. I did my plugs last week so an actual misfire would be highly unlikely so my next step was the DPFE sensor. The transmission would search for gears at low RPMs and sometimes it would feel like driving a manual in too high of a gear through my neighborhood.

Supplies Needed :
-DPFE Sensor Assembly (Ford LB5Z-9J433-B) ($97 on @LevittownFordParts.com)
-3/8" or 1/4" Ratchet
-8mm shallow and deep sockets
-1.5" extension (if desired)
-Torque Wrench set to 97 in.lbs
-Needle Nose Pliers
-Straight-Jaw Pliers (I used my Milwaukee 6" 48-22-6306 pliers)
-LIGHT (Headlamp, Milwaukee Rover, etc)
-Work Platform or Step Ladder

IMG_2475.jpeg
IMG_2457.jpeg


Step One :

Pop the hood and locate the DPFE sensor. It is located near the back side of the engine on the driver's side of your Ranger near the brake booster.

IMG_2452.jpeg
IMG_2455.jpeg


STEP TWO : (*You could swap this with Step Three if desired)

Use your Ratchet and 8mm socket to loosen the single mounting bolt on the top. A deep socket is perfect for this without the brake booster being in the way.
Once you loosen the 8mm bolt, you can easily unthread it all the way using your fingertips to reduce the chances of dropping a socket or the bolt in to the engine bay.

*NOTE there is a washer with the 8mm bolt so be sure to not drop it.

IMG_2458.jpeg


STEP THREE : (*You could swap this with Step Two if desired)

Remove the connector from the DPFE sensor. If you read my Spark Plug write up, the connector works just like the coil pack connectors. Use your fingernail to slide the locking tab out (circled) and wiggle the connector off.
You can hang the connector out of the way on the metal line in the top right of the photo below to prevent damage.

IMG_2460.jpeg


STEP FOUR :

With the DPFE sensor unbolted and unplugged you can pull it out of the way to give you room to access the spring clamps on the hoses. This is where having a light is necessary. Take note of how the spring clamps are oriented. Mine were both facing relatively face-up. Removing the clamps is the most difficult part of the job so just stay calm and take it slow. I started with the shorter hose first to give me more leverage on the longer hose.

IMG_2462.jpeg


STEP FIVE :

Start with the smaller hose (closest to you) and go straight down with a pair of needle nose pliers (longer ones seemed to work better). When I pinched the spring clamp and pulled up the hose came right off. I did not have to fight it at all. Once the hose is off you can also place it to the side or out of the way to give you the most access to the long hose.

IMG_2463.jpeg


STEP SIX :

Remove the spring clamp on the longer hose (furthest from you). What worked for me was compressing the spring clamp, pliers in my right hand and pulling the hose horizontally to the right with my left hand. The DPFE sensor is now fully removed.

IMG_2464.jpeg
IMG_2465.jpeg


STEP SEVEN :

Reverse what you just did in Steps FIVE & SIX and take the new DPFE sensor and slide the long hose(Furthest from you) (yellow clip) on first and the short hose (closest to you) (white clip) on next.
Align the spring clamps facing upward as much as possible to make the job easier the next time you have to potentially perform it.
When the hoses are pushed on as far as possible twist the yellow and white clips clockwise to remove and engage the spring clamps.

IMG_2466.jpeg
IMG_2467.jpeg


STEP EIGHT :

Re-mount your new DPFE sensor using the guide pin and hand thread the 8mm bolt until snug to prevent cross threading. Take your torque wrench set to 97 in.lbs and torque the 8mm bolt. (It takes no effort at all and should click in a second or two)

IMG_2469.jpeg
IMG_2471.jpeg


STEP NINE :

Reconnect the DPFE connector. Slide the connector on until you hear a "click" and use your finger to engage the white locking tab by pushing it from the back towards you.
Crank your Ranger to see if a check engine light or any error message appears. Take a test drive around the neighborhood to see if there is an improvement in the surging/bucking in a low gear. I noticed an instant improvement on my Ranger and it drives like a brand new truck. Time will tell how long the replacement lasts.

IMG_2472.jpeg


That's it! Grab a cold one and enjoy a job well done! :sunglasses::beer:
Yet again it took me longer to write this write-up / take pictures than the actual job did. I would say it is a 30 - 45 minute job as long as you do not lose a socket or bolt in the engine bay. :crackup:
I have been trying to figure out intermittent bucking in my 2020 Ranger for years - this did it - thank you!
 

Arccra12

Member
First Name
Christopher
Joined
Apr 5, 2025
Threads
0
Messages
14
Reaction score
1
Location
Florida
Vehicle(s)
2021 Ford Ranger XLT
Occupation
IT technician
Still bothering me. I have yet to take my next step due to time constraints. I noticed it has a power loss while im watching the power distribution when it happens. No loss on normal shifting. I thought maybe due to easing off the gas but does not seem so.

Feels a bit like a pressure or vacuum loss, turbo engagement related (maybe)is best I can describe it. Varies in consistency and sometimes not at all. May not be the same as bucking but every now and again it is more of a buck.

Still next coarse of action unless new details.
-tune up at least plugs and coils
-fidstick and change fluid and upgrade
+changed sensor reusing hoses no real change better for 48 hours but still present and back to rough
-swap whole assembly this time as there was moisture in there
-maybe a code check

--Last option is dealer or 75k service.
 
OP
OP
Trash Panda

Trash Panda

Well-Known Member
First Name
Cody
Joined
Aug 8, 2021
Threads
12
Messages
167
Reaction score
668
Location
Alabama
Vehicle(s)
2019 Ranger Lariat
Still bothering me. I have yet to take my next step due to time constraints. I noticed it has a power loss while im watching the power distribution when it happens. No loss on normal shifting. I thought maybe due to easing off the gas but does not seem so.

Feels a bit like a pressure or vacuum loss, turbo engagement related (maybe)is best I can describe it. Varies in consistency and sometimes not at all. May not be the same as bucking but every now and again it is more of a buck.

Still next coarse of action unless new details.
-tune up at least plugs and coils
-fidstick and change fluid and upgrade
+changed sensor reusing hoses no real change better for 48 hours but still present and back to rough
-swap whole assembly this time as there was moisture in there
-maybe a code check

--Last option is dealer or 75k service.
To date what I have done is Plugs, DPFE, MAPT sensor, and IAT.

I had to drop my truck off for weeks at the dealer last summer and they performed the TSB where they reset everything.

I still have a slight hesitation sometimes once or twice a day (warmer months) in the 3rd to 4th gear shift but I’m just not going to worry about it anymore. It seems to be a feature of the truck LOL.
 

Arccra12

Member
First Name
Christopher
Joined
Apr 5, 2025
Threads
0
Messages
14
Reaction score
1
Location
Florida
Vehicle(s)
2021 Ford Ranger XLT
Occupation
IT technician
To date what I have done is Plugs, DPFE, MAPT sensor, and IAT.

I had to drop my truck off for weeks at the dealer last summer and they performed the TSB where they reset everything.

I still have a slight hesitation sometimes once or twice a day (warmer months) in the 3rd to 4th gear shift but I’m just not going to worry about it anymore. It seems to be a feature of the truck LOL.
I changed my plugs and left my battery cables off over night. This didn't not change much at all. It seems to be getting worse. No codes pulling from diagnostic. Not sure there is anything else I can try on my own.

I am likely going to have drop it off to the dealer, and considering trading it in for the first time. It seems from here there are to many options of what it could be and I def do not want a new tranny.

Last option is dealer. Make them do the tcm updates, inspect what they can. And let.them know how piss poor this has become, especially just outside of extended warranty. Just not sure if trading it in before checking it in to service is a better option or not.
1000005634.jpg
Sponsored

 
 








Top