Fitzmotor
Gold Sponsor
Lets see how this looks, I started this project back in April, this is the first time I have condensed it all in one place to look at, my goal is to streamline things so I can actually make some money.
You guys are great and all, but work is work, and work is about getting rewarded for your efforts, you guys wouldn't want me to do this for free would you? (dont answer that)
I know it will probably be the 100th hose before I get any return on my investment, but that's what starting a business is about, lots of hard work and money initially, and hopefully stay in business.
I have to thank everybody here for all the input and support throughout this project, I can assuredly say I would have not taken on this project without your support.
So what does it take to make a dipstick??
Hoses:
Clean hose with bottle brush blow clean.
Measure size and mark hose for pad.
Position and attach pad.
Slide on heat shrink.
edit
edit
Position bracket, clamp to jig, then Loctite set screws, install, clamp to hose.
edit
Remove top jig fitting and bracket from jig.
Install top hose fitting, check installed dipstick length.
Adjust top fitting length or stick length to align stick to pointer on jig (very time consuming, sticks, hoses and fittings are a matched set after this step)
Remove lower jig fitting and bracket clamp, un-clamp from jig.
Mark bracket with serial#.
That's just the hose... and there is a proprietary shaping step omitted.
Dipsticks:
Inspect, measure length.
Straighten stick (usually shipped in smaller box)
Remove handle, position seal properly, reinstall handle.
Etch new fluid scale.
Etch additional text, these are two separate operations.
Curve tip.
Adjust stick waffle for hose fitment.
Mark serial# on stick, (I may skip this)
Clean off old print from handle.
Print new script on handle.
QC sticks to verify all steps completed and orientation is correct.
I'm sure there is something I missed.
There are also misc steps:
QC the brackets and top fittings (from China, so far all perfect)
Heat and straighten hose for pad, cut into 2" sections.
Cut 50Ft heat shrink rolls into measured sections.
Then there is the packing, I have yet to figure this one out, I have the boxes, but not sure how it will be packed yet, I'm thinking wired or zip tied to a center chunk of cardboard maybe.
Wow, I sure hope all that adds up to less than an hour per stick, maybe putting it all in one place to look at was a dumb idea
You guys are great and all, but work is work, and work is about getting rewarded for your efforts, you guys wouldn't want me to do this for free would you? (dont answer that)
I know it will probably be the 100th hose before I get any return on my investment, but that's what starting a business is about, lots of hard work and money initially, and hopefully stay in business.
I have to thank everybody here for all the input and support throughout this project, I can assuredly say I would have not taken on this project without your support.
So what does it take to make a dipstick??
Hoses:
Clean hose with bottle brush blow clean.
Measure size and mark hose for pad.
Position and attach pad.
Slide on heat shrink.
edit
edit
Position bracket, clamp to jig, then Loctite set screws, install, clamp to hose.
edit
Remove top jig fitting and bracket from jig.
Install top hose fitting, check installed dipstick length.
Adjust top fitting length or stick length to align stick to pointer on jig (very time consuming, sticks, hoses and fittings are a matched set after this step)
Remove lower jig fitting and bracket clamp, un-clamp from jig.
Mark bracket with serial#.
That's just the hose... and there is a proprietary shaping step omitted.
Dipsticks:
Inspect, measure length.
Straighten stick (usually shipped in smaller box)
Remove handle, position seal properly, reinstall handle.
Etch new fluid scale.
Etch additional text, these are two separate operations.
Curve tip.
Adjust stick waffle for hose fitment.
Mark serial# on stick, (I may skip this)
Clean off old print from handle.
Print new script on handle.
QC sticks to verify all steps completed and orientation is correct.
I'm sure there is something I missed.
There are also misc steps:
QC the brackets and top fittings (from China, so far all perfect)
Heat and straighten hose for pad, cut into 2" sections.
Cut 50Ft heat shrink rolls into measured sections.
Then there is the packing, I have yet to figure this one out, I have the boxes, but not sure how it will be packed yet, I'm thinking wired or zip tied to a center chunk of cardboard maybe.
Wow, I sure hope all that adds up to less than an hour per stick, maybe putting it all in one place to look at was a dumb idea

Sponsored
Last edited:

