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Bad BCM (or so I'm told) and a nightmarish customer experience

CP0861

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This is a looong rant, please bear with me. Hopefully, this might be helpful to someone in the future as some other threads here have been to me!!

I posted months ago about a constant "Driver Door Ajar" alarm. It started I think the day after I brought the truck home (end of June). It beeps constantly and constantly alerts on the dash "Driver Door Ajar" and "Transmission Not in Park" and the interior lights come on randomly as I'm driving when this occurs. Also, the interior lights don't come on when you open the door, I've noticed the radio will occasionally skip, and the interior and exterior lights come on at random (I believe it does this when the truck thinks the door is open). Also, I can't lock the truck because if I do, at some point, the truck thinks the door is open and the alarm will go off......it will do this constantly. Some days, it may only trigger "Driver Door Ajar" once or twice all day....other days it's constant....very, very random and infrequent but still a daily occurence. I'm not a tech, but that's an obvious electrical issue.

So yeah, it's been an absolute nightmare.

Before I took it back to the dealer, I searched online and on here, I did find a few (not many, just a couple) of other instances where this happened....in one instance, it was actually the door sensor...in another instance or two, it was a bad ground.

The first time I took it in, I told them I had countless videos of the issue that I had taken with my cell phone.....I had numerous videos showing the issue, and could even back up the alarm going off constantly with the Ford Pass alerts. I also told them from some research online, it might be a bad sensor, bad connection or bad ground. They didn't care. Didn't look at the videos.....shrugged me off. Then of course they looked at it, and since it wasn't doing it when they looked at it, and there was no code, there was nothing they could do. Told me to bring it back when it was doing it......which is almost impossible because it's so random and infrequent.

So after another week or two or three of it happening daily, I took it back a 2nd time.....it was doing it AS I PULLED INTO THE FORD SERVICE CENTER. I pulled an advisor out and said, "look, it's doing it....please look at this so I have a witness!!" It was doing it when I pulled in....a service advisor saw it...but then after it sat there for 20 or 30 minutes, it wasn't doing it when the tech looked at it. So once again, I got the "if there's no code we can't fix it" story.

After this visit, I had received a couple of different surveys from Ford on my recent service experience. I slammed them in the surveys, and I was contacted by a Ford Customer Service rep. She was helpful and basically started calling and bugging the service department on my behalf.

I took it back a third time....this time it was doing it as the tech looked at it....I don't believe there ever was a code btw, but the tech dug in and supposedly found visible damage to the wiring connection where the harness connects to the BCM. Again, I do not believe there was a code.....they didn't mention a code, there was no code referenced on the service receipt...and there was also no mention of the visible damage to the BCM.

They ordered the parts (new BCM plus a new wiring harness)...parts came in....I talked to the service advisor earlier this week and she set me up for the repair yesterday. I brought the truck in yesterday about 8am. I asked how long it would take and she said she thought it should be done that day. I specifically asked her to call me at the end of the day one way or the other, to update me and let me know what the status was (so I could arrange my ride). Her response was "sure, of course, no problem, I understand." Then at about 11 am yesterday, the same service advisor called and asked me where the 2nd key was. I told her, I didn't know I needed to bring the 2nd key....I'm not positive where it is, but I think it's actually in the truck somewhere. She asked if she could look around for it, I told her of course.....never heard anything back from her, and so I figured she must've found it. The rest of the day came and went, and she never called me back.

This morning...as I'm sitting at my desk at work....I get a call from the Ford customer rep at 915am....she said she had just spoken to my service advisor and that the truck should be done today. Ok, sounds good. I wish they had called me yesterday afternoon like I asked, but whatever, good news. Then, literally as I'm talking to her, my phone rings from the dealership. I answer and it's the service manager. She said the 2nd key wasn't in the vehicle and they would need both keys to finish the repair (so basically, they lied to the Ford rep and then hurried up and called me). Obviously, I was immediately frustrated. I told her, first off, no one told me to bring BOTH keys when we scheduled the repair and it wasn't mentioned when I dropped the truck off. Also, the service advisor had called me at 11am asking about the key, and then I never heard back from her.....even though I very specifically and very politely asked for a call at the end of the day yesterday for an update.....had the advisor bothered to call me back and told me that they HAD to have BOTH keys...I would've turned my house upside down last night and found it, and they would be repairing it right now or it would already be done! I told the service manager I was at work right now, and to leave work and go home (where I wasn't even certain exactly where the key was) and then drive to the dealer would be MORE time taken off of work and more driving on top of the FOUR trips I've already made there!! She said she could possibly get another key....but I would have to pay for it. I told her to please find out how much and get back to me. I called the Ford rep again.....told her the service advisor basically lied or at the very least misled her...and that they wanted to charge me for a key I didn't know they even needed me to bring. The Ford Rep told me not to worry about it, she could reimburse me the cost of a key. Then the service manager called me back, said they had located a key at another dealer that is just over an hour away, and they were going to send someone to go get it....once they had it, it should be done an hour or two after they had the 2nd key. I asked the service manager how much the key would be, and she said, "well, we can cover it for you, IF YOU'RE NICE TO US ON THE SURVEY!!!!!" I told her, no, no promises there.....I'm going to answer honestly, and that I thought the only reason we were at this point was from previously complaining through surveys.....so no, you're not bribing me. She said, well the survey isn't a Ford survey, it's a survey for our department and how you've been treated. Then I repeated the point that had anyone gotten back to me yesterday, I would've found the key and we wouldn't be having this conversation and all of this back and forth would've been avoided!!! I was told I'd get a follow up call yesterday afternoon, not 9am the next morning when I'm 2 hours away. Her reply was, "we'll just call you when we have the key". Good, gotcha, bye Felicia.

So right now, it's still at the dealer....and as I type, someone is hopefully on their way to get the key.

If you've made it this far, lol, thanks for staying with me!! Here are my concerns/questions:

I don't know diddly squat about vehicle electronics.....but could there be any other issues or complications from driving 10k miles with a bad BCM?? Any other issues to check for? Any potential engine issues?

Also, it didn't make any sense to me that they didn't mention "visible damage to BCM wiring harness" on any of the service repair sheets. Since the issue started on literaly the 2nd day I had it, I'm guessing this all boils down to an issue at assembly. If I was to sell this truck in 1, 2, 3 or 6 years, wouldn't it be a good idea to have everything accurately documented within the Ford service history? Why would they not list the visible damage?

After having this random nightmarish electrical issue, now I can't help but worry about what else could unfold down the road.....and if I was buying a used truck and saw a vehicle with a back and forth (4x now in the last 3 months) history of electrical issues in the first 10k miles, I'd pass. I'd find another truck that didn't have an usual history of electrical gremlins. Right? What else can or should I do?

And call me crazy, but at the end of the day, this has all been so miserable of an experience.....I can't help but think what if the BCM isn't the problem (maybe they damaged it during one of the first 2 visits) and it's been a bad ground all this time, just like I said the 1st visit!!! I'll worry about that if that's the case.....but I can't help but think this issue isn't over.

This has been, without a doubt, the worst consumer experience of my life. I wouldn't wish this on my worst enemy. I've taken time off of work, probably close to $100 bucks in gas plus hours of driving back and forth and waiting at the dealer, all for a brand new truck that had an issue from day 2.

If you've never seen the movie Idiocracy, check it out. That's where our society is headed! Technology has evolved to a point where a Ford technician can't fix an obvious problem on a brand new Ford vehicle without being told by a computer what the problem is (needing a code). Codes have apparently eliminated the need or ability to diagnose.
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Dr3wDrop

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Just skimming your rant here. My last Jeep JL had a similar issue. The dash said the door was ajar when it was clearly shut. What made my experience different is due to the fact you can remove the doors from the Jeep. Once that error popped up it would SLAM into park as a safety precaution because it thought your doors were off and your seatbelt was not buckled. In my case, the doors were never off and seatbelt was always buckled.

Ended up being a faulty door handle part that communicates with the computer saying the door was ajar.

Maybe your door handle is malfunctioning?
 
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CP0861

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That sounds awful, sorry, hope it gets resolved today.
Thanks man, me too! ?

That's the only silver lining in the story....it could be over today!
 

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....it could be over today!
If they actually fixed the issue. ? Hopefully the techs are more competent than your service advisor/service manager was. Pretty crappy to have that kind of service, hope it is fixed though.
 


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CP0861

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If they actually fixed the issue. ? Hopefully the techs are more competent than your service advisor/service manager was. Pretty crappy to have that kind of service, hope it is fixed though.
Haha...I know, tell me about it.

I've tried to remain optimistic and typically don't sweat things I can't control, but I'm at a point where I think I tolerated too much in the first couple of visits, but I didn't want to lose my cool since other dealers are scheduling appointments for 4-8 weeks out!

This whole ordeal has been so nutty, I feel like I'm in the twilight zone and someone is f'ing with me.
 

JasonTremor

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Couple of thoughts and you can take them or leave them as I have no direct tie to this case. However, being in the service industry in general, I'm going to share.

Ford warranty coverage from my understanding dictates that the tech recreate the issue or at least observe it happening to get approval to begin diagnostics. Sounds like the first time the tech observed the issue, things got rolling on a repair. I would ask that you please don't rake the tech over the coals in a survey for following Ford process.

For the customer service you received, I encourage you to share your displeasure with you service. However, please be very specific as to where your angst resides. If you arent specific, sh** rolls down hill in the service industry and the tech gets the sh** end of the stick most times.
 

9zero1790

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best of luck with getting it sorted out! worst part of owing a ford is ford dealers service. i like my 5g ranger a lot. but it may be the last new ford I buy simply due to the ford dealer service being so terrible. ?
to be fair, the service dept folks are people too. im sure i make as many mistakes or more than they do. they typically are very busy. ford does not pay them well for warranty work. but as customers those things are not our fault. plus, better customer service in general like a phone call when promised etc. would cut 50% of the frustration out of the issues.

as for the bcm - i found recently it is related to so many things that in the past were a simple fuse or relay lol. it could be as simple a poor connection or termination. could be a harness that did not get snapped together just right making the issue intermittent. could be a ground problem, computer glitch and so many other little things. in my issue i never had any codes or warning lights. just crazy tail lights and brake lights. one minute fine the next they needed an exorcist. stuck on stuck off one works other didnt. then they half worked on one light housing - which was interesting they are led tail lights and share one board lol. ? after digging all around and checking everything folks here at r5g suggested, i realized a correlation to the issue after being power sprayed. water getting into a connection under the truck that is not as tight as it should have been. i cut out the power spray on the under belly and lights have worked perfectly since.
should not be other damages related to the bcm. but other electrical issues could be possible. the body control module is sorta like the brain for electric things like lights, window motors, door and seat sensors etc. let us know what happens
 
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CP0861

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Couple of thoughts and you can take them or leave them as I have no direct tie to this case. However, being in the service industry in general, I'm going to share.

Ford warranty coverage from my understanding dictates that the tech recreate the issue or at least observe it happening to get approval to begin diagnostics. Sounds like the first time the tech observed the issue, things got rolling on a repair. I would ask that you please don't rake the tech over the coals in a survey for following Ford process.

For the customer service you received, I encourage you to share your displeasure with you service. However, please be very specific as to where your angst resides. If you arent specific, sh** rolls down hill in the service industry and the tech gets the sh** end of the stick most times.
Fair point, and I can understand that perspective - to an extent.

I think this is the bad and very common effect of half ass employees that didn't want to do any more than they had to. I feel like both the service advisor and the first 2 techs probably did the bare minimum. On the 2nd visit, the service manager made the comment, "if we don't have a code, then things can get complicated and involve a lot more time....who knows where the problem could be." She said that. She basically admitted they don't want to chase down gremlins, but yet they're okay with just letting me drive off and just continue to deal with the issues on a 60-90 day old vehicle that I bought from THEM. That's insane.

The surveys have been related to the overall service experience, which I cannot possibly rate positively. No complaints that I made were specific to the technician.

As far as the diagnosis goes though, if they need to see it or recreate it, where does that leave a customer if you can't simply push a button to recreate the issue?? That's a problem with Ford's process....shouldn't be my problem as a consumer with an obviously faulty brand new $40K+ product. I've been stuck driving an unsafe brand new vehicle (that I can't lock and lights randomly come off and on on their own) for months because there was "no code". That's not my fault. I didn't design it, build it and offer the warranty for it.....

Also, I was adamantly told they HAD to have a code. Yet when they finally did determine it was the BCM, as far as I can tell it wasn't from a code....it was from visual inspection. With no code, how did the 3rd guy find it and not the 1st or 2nd? Also, on the third visit (and after I had the Ford rep involved and bugging them) they told me they had a tech who was more saavy with electrical issues look at it. Hmmm....why not use him the fist time? Or even the 2nd time? Why not use the subject matter hotlines that the Ford rep told me they have for odd, hard to diagnose electrical issues? From the beginning, I gave very very detailed descriptions, told them it was an obvious electrical issue and had videos showing the problem present itself. Also, in 4 visits now, I have yet to speak with a tech directly. The service advisor runs back and forth with the tech and who knows how much of what I was communicated was even passed to the tech.....just a bad and ridiculously inefficient process all the way around. I understand you don't want to make the techs available to every Tom, Dick and Harry who claims to have a problem, but still, the way the information I gave them was shrugged off is pretty ridiculous. I bet if they had simply taken so much as 3 minutes to look at the videos I had the 1st visit.....they could have come to the diagnosis they did on my 3rd visit after complaints, bad surveys and involving corporate.

In the meantime, I found the contact info for the dealership's general manager. I'll plan on contacting him once the truck is fixed. Not to just go Karen and complain, but to possibly offer some feedback and some customer perspective that might hopefully save someone some frustration in the future.
 
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Muddy Fenders

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So lets imagine if the techs chased every gremlin that comes into the shop...that 4-6 week wait time would exponentially grow.
There are too many people who have no clue about their problem, or how to describe it.
Imagine being a Service writer for a moment, trying to decipher some cryptic complaint and then try and relay that to the guy who is supposed to magically fix it who has 12 hours of work backed up in his 8 hour day already.
Don't be so quick to say they are lazy
 

Jhbryaniv

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So lets imagine if the techs chased every gremlin that comes into the shop...that 4-6 week wait time would exponentially grow.
There are too many people who have no clue about their problem, or how to describe it.
Imagine being a Service writer for a moment, trying to decipher some cryptic complaint and then try and relay that to the guy who is supposed to magically fix it who has 12 hours of work backed up in his 8 hour day already.
Don't be so quick to say they are lazy
or, bear with me for a second.

they watched the few minutes of video that the customer brought in and said ohh yeah, that looks like it could be an issue. can we keep the vehicle and drive it around a bit to try and replicate the issue?

I get the not chasing everytime grandpa comes in and says his truck is making this thwap, thwap, thwap sound and on occasion it is a thunk, thud, thwap sound.

But good customer service is not hard to provide.
 

Muddy Fenders

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just to clarify, they did not watch the videos

1667591038921.png
 

Cabose-1

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Sorry to hear about your dilemma. Lots of younger techs cant think for themselves. And electrical problems require lotsbof problem solving. Visible damage is always a bad sign on wiring. Bcm could be messed upbor not, kind of depends. Ford is notoriously bad for overcomplicating eletronics.
Lots of eletronics nowadays and several working or moving parts many times share the same wire. So you can have a door handle, window , mirror, lock unlock all on one wire. All parts will be assigned a frequency with its own sine wave and so on. Why, so the sine wave does not interfere with the signal of another part. You can run multiple things on the same wire without interference from each other. System works great when working. Called canbus lines. But if something gets faulty, a motor goes bad or a wire is cut or there is a short. It interferes with all the signals and things start wirking on there own. So what a tech needs to do is find all devices related to the wire or module and check every item if the problem is not obvious.
Problem is mechanics get paid by the job. Jobs pay certain amount of hours. So if a diagnostic only pays 1 hour, and be spends 2 bours diagnosing, maechanic worked one hour free. So many times they just do bare minimum and become parts replacers. So no code whatever its all good. And we are the ones who get screwed. Thats why i became a mechanic. Do my own stuff. And friends and family without them being hosed. And find the problem and fix it. Anyone can be parts replacers, but hard to find actual people that can diagnose. Part of the ugly side of mechanics, many times they dont spend the time needed to properly diagnose and repair, because of what the books say about how much time the books say is needed to repair.
Good luck. Hope it gets fixed, properly and correctly
 
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CP0861

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So lets imagine if the techs chased every gremlin that comes into the shop...that 4-6 week wait time would exponentially grow.
There are too many people who have no clue about their problem, or how to describe it.
Imagine being a Service writer for a moment, trying to decipher some cryptic complaint and then try and relay that to the guy who is supposed to magically fix it who has 12 hours of work backed up in his 8 hour day already.
Don't be so quick to say they are lazy

I completely get that man, I really do. I've worked in positions before where everyone thinks their problem is a priority and everyone wants to talk to someone as if their problem is the only one in existence.

But this is a brand new vehicle, and when you open the door and the interior lights don't come on, isn't that immediately indicative of some type of electrical issue? Plus the videos I had.....which I took for the exact reason you mentioned, they didn't have to rely on any description, they could have SEEN and HEARD it for themselves.

But nah....no code, so they couldn't help.

And I only called them lazy after the 4th time I was there for the same problem. If anything, I wasn't quick enough.
 
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CP0861

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just to clarify, they did not watch the videos

1667591038921.png
No...they did not. And I mentioned them every time I was there and literally had them in my hand.
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