ctechbob
Well-Known Member
After reading it again, it may have been overfilled. Would be curious to know what the fluid level was after the 'event'. I suppose it would be possible to overheat it and blow enough fluid out that it is now low.I agree with the possibility of overfilling. You can drive the truck quite a while before you may see the issue, esp in winter. It is difficult to get the fluid hot enough to correctly set the fluid level.
To get an accurate fluid level reading, the fluid temperature must be between 206F - 215F.
During winter you may not see the fluid temps reach 200F, and if you check it then, the dipstick will read low.
It is very easy to overfill the 10R80 transmission.
For the rest of the people reading this, @TJC is right, these things are VERY sensitive to overfill, and usually don't have a problem until you run high(ish) speeds constantly. So usually on a highway.
Mine didn't act just like the OP's, but I did end up blowing the overfilled fluid out the vent.
My symptoms were. Driving up I85 out of Florida, running 75-80 with the trailer in tow. Everything was fine until the trans shifted from 9-8, there was a massive flare and it banged into 8th. I wasn't monitoring temps at the time, but when I popped into Torque the trans was reporting above 250 deg. Immediately slowed down and let the temps come down back into the 210 range and the trans was back to acting normal. When we stopped for gas is when I noticed the fluid had blown all over the place.
What appears to be happening is that with a slight overfill, and elevated speeds/higher temps, the fluid is expanding/foaming just slighty and making contact with the rapidly spinning internals of the trans. That puts even more heat, and even more air into the fluid. Now you have foamy fluid being pumped through the control circuits in the valvebody. Aerated fluid makes a TERRIBLE hydraulic fluid and all hell breaks loose.
Why it doesn't set a DTC I have no idea, you'd think with so much going sideways it would, but I had nothing on the scanner afterwards, and that trip was last September and everything has been good since.
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