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Lower grille insert

Stevie Gee

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Installed he Putco “grill” a few weeks ago.

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DukeCanBuildit

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1 . i ordered ABS plastic grill off Amazon, https://www.amazon.com/gp/product/B01BR0OEOE/ref=ppx_yo_dt_b_asin_title_o01_s00?ie=UTF8&psc=1, and
Plastruct A-8 Angle,1/4" (4), PLS90006 https://www.amazon.com/gp/product/B0006O09Z6/ref=ppx_yo_dt_b_asin_title_o00_s00?ie=UTF8&psc=1

2. I cut a template from cardboard to have the opening size and reduce the size by 1/16" top and bottom for the plastic angle. I then sanded to grill to precisely fit the opening.

3. Remove the license plate holder.

4. I removed the lower grill by taking off the skid plate (4) bolts; removed 10mm bolts holding the bottom of the lower grill; and the snaps holding the top of the lower grill. The clips hold the piece on and you can use a plastic trim removal tool to help get them to release. Disconnect the sensor connectors.

5. I glued the grill in place ensuring that the clip and license plate holder holes are not blocked.

6. I marked the placement of the clips before I installed the lower grill assembly so I would know where to apply pressure.

Everything works fine because it is plastic and not metal it does not interfere with the operation of the Adaptive Cruise Control.

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That's a killer mod! It really looks like a factory feature. And that honeycomb grill insert material is hella cheap. Thanks for posting instructions.

Lots of owners are disappointed their grill inserts are so flat and this adds the 3D effect the Putco can't deliver. When my Raptor KO grill comes in, I'm going to modify my XLT grill to fit in the lower cavity. Yes, with the blue oval attached. The procedure will be similar to yours, I imagine. I don't have ACC, so I'm not worried about the badge blocking anything. I'll have to watch my temp levels closely but I don't tow anything. Fingers crossed. Pics will follow when it's done.

Nice job!
 
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geophb

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Just ordered the putco. Pretty excited to cover up the massive gaping hole in the front.
 
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geophb

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Just installed the putco insert. Its just alright, wish there was better mounting for the bottom instead of the trim tape and the upper corners aren't super secure.
Should be about $20 instead of $70.

Minor gripes though, does what it was supposed to do. Defn covers the hole and looks factory. It was either this or a light bar for me.
Painted the putco name black BTW. Blends in better

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JDPerry3000

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Just installed my Putco grille insert today. I don't have the adaptive cc so no need to remove the lower valance. The oly complaint I have is the sides seem to flex easily. This would be alot better if there were also some sort of mounting tabs on the sides as well. I do like the fact that is covers the huge gap left in the front bumper.
 
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micl9

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Well the dealer left the Fr licence plate bracket for me but not the screws. Anyone find a Lowes/HD equiv?
 
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CashSeeAO

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Well, I didn't go with an aftermarket insert...I decided to be a tight wad and make my own. Not too bad for $5. I'm pleased with it.

IMG_20201003_155124.jpg
Nice!!! What kind of material did you use? Do you mind outline the basic steps for mod?
 

Rock76

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Nice!!! What kind of material did you use? Do you mind outline the basic steps for mod?
@CashSeeAO
All I used was rain gutter guarding. I took a piece of cardboard, put it behind the opening, traced the shape, then cut the metal guarding 3/4" bigger than my trace. I bent the sides and top on a 90° inward, for screws to be hidden, then the bottom is actually bent to "clip" onto the lower part of the opening, in a "c" shape I guess you'd say. I was flying by the seat of my pants when I did it, and my profanity library ran out fairly quickly. I'll try to draw it out and post it.

(what I used)

OIP (1).webp
 

CashSeeAO

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@CashSeeAO
All I used was rain gutter guarding. I took a piece of cardboard, put it behind the opening, traced the shape, then cut the metal guarding 3/4" bigger than my trace. I bent the sides and top on a 90° inward, for screws to be hidden, then the bottom is actually bent to "clip" onto the lower part of the opening, in a "c" shape I guess you'd say. I was flying by the seat of my pants when I did it, and my profanity library ran out fairly quickly. I'll try to draw it out and post it.

(what I used)

OIP (1).jpeg
That is super creative. I plan to try your method soon. Thanks.
 
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CB750F

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@CashSeeAO
All I used was rain gutter guarding. I took a piece of cardboard, put it behind the opening, traced the shape, then cut the metal guarding 3/4" bigger than my trace. I bent the sides and top on a 90° inward, for screws to be hidden, then the bottom is actually bent to "clip" onto the lower part of the opening, in a "c" shape I guess you'd say. I was flying by the seat of my pants when I did it, and my profanity library ran out fairly quickly. I'll try to draw it out and post it.

(what I used)

OIP (1).jpeg
Excellent, I did this to my car & the wife's car.
I'll be doing it in a few months when it get's warmer.
I was able to use tie wraps on the cars but I don't think that will work on the Ranger.
I'll come back to check your next post.
 

Rock76

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Nice!!! What kind of material did you use? Do you mind outline the basic steps for mod?
Honestly, it's rain gutter screen, cheap, but effective. As far as a basic steps...it's been more than a day since I've done it...CRS...Lol

Seriously though, I took the lower valance off, traced the shape onto a piece of cardboard, cut it out, taped the cardboard to the gutter screen, and cut it about an inch bigger all the way around. I bent the inch excess on a 90°, towards the inside of the valance, and used small self tapping screws in the left and right side. That's the simplicity of it. When I did it originally, my intention was to take pics of the process...we see how well that worked out.

Here's my original post, a little more detail

https://www.ranger5g.com/forum/threads/lower-grille-insert.5948/post-180912


It's still holding up perfectly! This was taken last weekend.

IMG_20210906_111446__01__01.jpg
 
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towpro

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nobody seems to list this cover for 2021? I don't think it has changed but has anybody installed this on a 21 without ACC?
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