Icemanhd
Well-Known Member
- First Name
- Keith
- Joined
- Oct 17, 2022
- Threads
- 11
- Messages
- 98
- Reaction score
- 164
- Location
- Camano Island, WA
- Vehicle(s)
- 2023 Ranger XL
- Occupation
- Retired
- Thread starter
- #1
On my 23 XL. I've been procrastinating this ever since I bought my 7x18 enclosed car hauler but fortunately it went to my buddy's place to get self tapping sheet metal screws switched to steel rivets, fix a small leak, and install D ring tie downs, a winch, and get new tires put on.
I mounted the controller on the stamped sheet metal plate behind the bottom fold down cover and used the posi-tap connectors to hook up the 4 wires. Call me crazy but I mounted the manual override in the blank switch plate to the left of the console kind of behind the left turn signal stalk. Its a proportional controller (and is the same one used in the much more expensive Ford factory brake controller kit). My enclosed trailer is 2000 lbs and the my drag ghia is about 1400 lbs so I'm only using 45% of the 7500 lb tow capacity. Having an automatic proportional controller I don't intend to be using the manual override ever but who knows, that may change.
EVERYTHING takes me longer than I think it will, I left the shrink tubing on the 4 wires I dug out of the factory harness that were wrapped in blue to use the posi tap connectors which made it a little harder to get the connectors installed (since I had less wire to work with). Mounting the brake controller on the 2 existing holes required minor mods to open the holes up on the brake controller and the same on one of the holes on the sheet metal panel. Lastly the blank switch panel to the left of the instrument console I thought would pop/pry out so after some minor damage figured this wasn't happening. Thanks to @airline tech the small upper panel pops out with 3 friction fit fasteners and you can access the backside easily. The panel, which is used on higher models than my XL for side view mirror adjustment had the factory connector plugged into it which meant the whole connector receptacle had to be cut/ground off to make room for the brake controller adjustment/override and led.
This is a job you CAN DO yourself. The Tow-Pro liberty brake controller and universal pig tail harness were $147 shipped from Amazon. You don't need the Elite model if you have a 1 or 2 axle trailer, the Elite adds in an option for 3 axles and 28V power source mostly for off road applications.
I mounted the controller on the stamped sheet metal plate behind the bottom fold down cover and used the posi-tap connectors to hook up the 4 wires. Call me crazy but I mounted the manual override in the blank switch plate to the left of the console kind of behind the left turn signal stalk. Its a proportional controller (and is the same one used in the much more expensive Ford factory brake controller kit). My enclosed trailer is 2000 lbs and the my drag ghia is about 1400 lbs so I'm only using 45% of the 7500 lb tow capacity. Having an automatic proportional controller I don't intend to be using the manual override ever but who knows, that may change.
EVERYTHING takes me longer than I think it will, I left the shrink tubing on the 4 wires I dug out of the factory harness that were wrapped in blue to use the posi tap connectors which made it a little harder to get the connectors installed (since I had less wire to work with). Mounting the brake controller on the 2 existing holes required minor mods to open the holes up on the brake controller and the same on one of the holes on the sheet metal panel. Lastly the blank switch panel to the left of the instrument console I thought would pop/pry out so after some minor damage figured this wasn't happening. Thanks to @airline tech the small upper panel pops out with 3 friction fit fasteners and you can access the backside easily. The panel, which is used on higher models than my XL for side view mirror adjustment had the factory connector plugged into it which meant the whole connector receptacle had to be cut/ground off to make room for the brake controller adjustment/override and led.
This is a job you CAN DO yourself. The Tow-Pro liberty brake controller and universal pig tail harness were $147 shipped from Amazon. You don't need the Elite model if you have a 1 or 2 axle trailer, the Elite adds in an option for 3 axles and 28V power source mostly for off road applications.
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