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2.3Eco in a Disco

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Av8or1

Av8or1

Well-Known Member
Joined
Mar 23, 2024
Threads
15
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182
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802
Location
Wisconsin
Vehicle(s)
2022 Explorer Timberline, 2023 Ford Mach-E GT
Occupation
Engineer
Last of the armor is complete! I had to weld an external tire carrier on because the door can't handle much more than a stock tire. When I had the 35 on the door would barely close because of the weight and the sag, and apparently it's known to crack hinges and the body.

It sure was a chore to weld on. I had to reinforce the bumper itself, then build an A-frame to weld to the frame to take the torque of the tire carrier. It's such a big tire, and with the carrier open there's so much torque it turned the heavy duty steel bumper into a wet noodle.

Next steps are a deep hangar clean. I have grinding dust everywhere, and tools littered around.

Then onto the air intake piping, which will be complicated and slow going. Also having another kid so that slows progress. But I wanted to get the nasty welding and cutting done so I can bring kid #1 along to do air intake.

From here on out, it's all about the ecoboost!
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