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Less than $50 20" light bar that is an easy instal in the front bumper ( amazon link )

Pinepig

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This was just delivered from Amazon a bit ago.

https://www.amazon.com/Nilight-ZH40...+20+inch+light+bar,automotive,125&sr=1-1&th=1

Fits perfect in the gaping hole in the lower front bumper.

W6UAAai.jpg


Instal is super easy,

Follow the first 3:05 of the grill removal vid from Stage 3 Motorsports ( thanks for the vid Noah ), and stop there, this is as far as you'll need to go to bolt the light bar in.



In the hole where the light bar will go there are 5 push pin style plugs that hold the plastic surround to the bottom of the actual metal bumper ( top of the gaping hole guys ). You want to remove 2 of the 5. Starting from the end it's leave, remove, leave, remove, leave. So the ones on the end and the middle one are still there. Now you are ready to set up the light bar.

With everything out of the box put the brackets on it EXACTLY like this. First pic shows the measurement from the end caps to the bracket, it's 3 3/4 on the nose, It's the same measurement for both sides.

uedKRP6.jpg


The second pic shows the tilt you'll need to get the light level, line the bolt up with the printing on the side cover.

ZY7Svym.jpg


Snug that allen down well. ( pay no attention to my skid plate, I thought I might have to remove the lower part of the bumper thankfully you do not ).

Now you just need to slide it in the big hole with the two bolts going into the holes you left open when you removed those two push pins. It'll fit right in there without much of a struggle at all. Sit in in there well and reach in from the top and put the flat washer, lock washer then nut on the top of the bolts. Snug them up well with a 13mm end wrench.

Those of you that aren't used to putting things together where you can't see them ( like these two nuts/washers ) Once you get in the right area can feel the top of the bolt, close your eyes and visualize what you want. Let your brain sort it out without the distraction from your eyes.

Run your wires to it before you put the top of the grill area back together, avoid sharp edges and don't pull it tight. Ziptie it in place anywhere you can find a spot, a few to many won't hurt a damn thing.

Haven't finished the wiring on mine yet but I'm going to tap it into the high beam fuse with a fuse tap. I did jump it to the battery, thing is BRIGHT.

Going to get some lunch now.

Edited to add, I used my volt meter and checked every damn fuse in the fuse box in the truck, couldn't find one that triggered with the high beams, said F*** it and tapped into positive at the highbeam wires at the headlight, it's the white one by the way. Works fine triggering the relay for the light bar, no canbus errors.
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revbevis

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Thank you for the detail, it is appreciated!
 

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Great write up Charlie. I've been wanting to do this since I bought mine but I have the ACC in the way. I never use it and I know there's a relocation bracket for it so I'm thinking of going this route. Just a question if you don't mind helping out?

What wiring harness did you buy? I know most just wire up their own but I'm an idiot when it comes to this so I'd rather just buy one. Also where in the harness did you splice into the high beam. I like this idea more than fishing it through the firewall and cutting a switch into the dash.

I wish I could just zip tie the ACC inside somewhere as I never use it but I think it'll show a constant code.
 
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Pinepig

Pinepig

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Great write up Charlie. I've been wanting to do this since I bought mine but I have the ACC in the way. I never use it and I know there's a relocation bracket for it so I'm thinking of going this route. Just a question if you don't mind helping out?

What wiring harness did you buy? I know most just wire up their own but I'm an idiot when it comes to this so I'd rather just buy one. Also where in the harness did you splice into the high beam. I like this idea more than fishing it through the firewall and cutting a switch into the dash.

I wish I could just zip tie the ACC inside somewhere as I never use it but I think it'll show a constant code.

I used this harness, it's way overkill for the amperage this light bar will pull but it won't hurt anything being overkill.

https://www.amazon.com/gp/product/B074GYNJ85/ref=ppx_yo_dt_b_asin_title_o04_s00?ie=UTF8&psc=1

Didn't end up using the switch as I changed my mind on use, the stock high beams suck, buy LEDS for those too or just wire this into that circuit and not have to fish a wire inside.

I just tapped into the white wire for the highbeam in the harness right there at the driver side headlight in front of the battery and ran it to the relay in the kit, high beams go on/off and so does the light bar. Works great, hardly drive at night. I'll get to use it this winter.
 

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I've learned the hard way but you get what you pay for...the none big name brands puts out big light and are cheap but their optics is where they fail...they just don't place the light where they should go sadly...hopefully you've found one that's proves this wrong...
 


AzScorpion

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I've learned the hard way but you get what you pay for...the none big name brands puts out big light and are cheap but their optics is where they fail...they just don't place the light where they should go sadly...hopefully you've found one that's proves this wrong...

I was going to go with a more expensive one but I hardly drive at night so I really don't care so much plus I tend to trade mine in every 3 years. We're going to Utah in October and figured this would come in handy but the darn ACC is in the way and that bracket is another $100.00 so I'm still deciding if it's worth it. You don't happen to know if you can just unplug the ACC from the wiring harness without thawing a constant code?
 
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Pinepig

Pinepig

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I've learned the hard way but you get what you pay for...the none big name brands puts out big light and are cheap but their optics is where they fail...they just don't place the light where they should go sadly...hopefully you've found one that's proves this wrong...
I'm not sure, it " says " that it is set up to do spot and flood. We all know the watts they claim in the ad is complete bullshit. :like: . It does make my wifes CB500x in front of it in the garage hard to stare at when they are on. It didn't look like there was any massive holes in the pattern but from 2 feet what are you really going to see. Taking it outside and trying to get a fix on what they do is a waste right now, we feel like we are livin' in a traeger smoke box here at the moment.

edited to add, dat avatar, LOL. looking at it I feel like Richard Dreyfuss with a tan on half my face.
 
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NOVA_Ranger

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I put a cheap LED bar on my RZR and bashed it through the woods, mud, water, etc almost daily for several years. It worked great and never gave me a single problem. It provided plenty of light and I wouldn't have lost any sleep if a branch or rock took it out.
 

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I was going to go with a more expensive one but I hardly drive at night so I really don't care so much plus I tend to trade mine in every 3 years. We're going to Utah in October and figured this would come in handy but the darn ACC is in the way and that bracket is another $100.00 so I'm still deciding if it's worth it. You don't happen to know if you can just unplug the ACC from the wiring harness without thawing a constant code?
I don't know as I don't have ACC lol...spend on quality lights...you can always take them off for your next project...mine duty lights are mostly Rigid and Baja...the side peripheral lights are cheap Amazon floods that do the job for camping area...
 

AzScorpion

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I don't know as I don't have ACC lol...spend on quality lights...you can always take them off for your next project...mine duty lights are mostly Rigid and Baja...the side peripheral lights are cheap Amazon floods that do the job for camping area...
I know you don't have ACC but I thought you might have known or maybe came across it on here. I was thinking of getting the Rigid lights but I think the cheapest 20" one is over $400.00. :shock:

These cheap $40.00 ones are good for what I need now. lol Plus if they crap out I don't care and I don't feel like spending $100 for a bracket on something I'm occasionally using. I don't do a lot of night driving but was just thinking of getting them for our Utah trip as the days are getting shorter and I'll probably be out at night more than usual. I'll call my dealer next week and see if there's a way to disconnect the ACC without it showing a constant code but I doubt it's that easy.
 
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Langwilliams

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I wasn't worried about a great quality light I was mainly interested in filling the hole in the bumper. I used a $36 Amazon light that came with a wiring harness an it's good for what I paid for it. It's a single row of LEDs though.
 
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Pinepig

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At first look it appears to be a mostly flood style light, there is a little bit of a hot spot under my low beams so there may be some spot in there too as advertised. I'll need to get out in a field to see.

I have LEDs in my low beams, highs are stock, I left the fog lights off for these. This is basically low and high.

FijeJaF.webp


KHULc0y.webp


Phone was not set any special way, light meter may be a bit off from the two, high seemed to light the whole front of the garage up.
 

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I’ve got the exact same light bar on my truck. Fits the opening perfectly.
 
 








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