Sponsored

A/C Compressor and/or Clutch Failure-- Symptoms & Diagnosis Explained

FiveSeven

Member
Joined
Jan 18, 2021
Threads
2
Messages
10
Reaction score
19
Location
WNY
Vehicle(s)
2020 Ford Ranger Xl-STX
Occupation
education
As the summer is starting to heat up, there's nothing more frustrating than having your A/C all of a sudden blow warm air on you.

After rummaging through many posts on this forum, it seems very few people had a similar symptom but never replied back if they got their problems resolved. There were many posts regarding the HVAC blend door, but mine was not the problem. Here's succinct write-up to explain my situation, so you don't have to waste time figuring out yours.

SYMPTOM: On my way to the grocery store the A/C was working perfectly fine. After shopping and leaving the parking lot, I turned on my A/C. I smelled something funny, but not enough for me pull my truck over. My windows were still open and there were other cars around me, so I assumed it was another car. As I was waiting for the red light, I noticed my A/C was just not getting cold. It was still blowing warm air (not hot-- very important indicator to diagnose your blend door). After waiting for some time for my A/C to kick on, and brewing some monkey butt soup, I assumed at that point, my A/C had failed.

DIAGNOSIS:
1.) Blend door- NOTE: I have an XL trim truck, so my HVAC system is very basic. If you have dual climate control you may need to go through other steps. Mine was very straight forward. When I got home, I put my temperature all the way to hot. It was blowing REALLY hot air-- no clicking noises. Then I turned my knob to cold (being careful not to enable MAX and kicking on the A/C) and it was blowing warm air, but not the obscenely hot air-- no clicking noises. Because there was a temperature difference and no clicking noises, I can safely say my blend door is working fine.

2.) Listen for compressor and clutch after hitting the A/C button. The compressor is at the bottom left in front of the engine. Look to see if the clutch is engaging after pressing your A/C button and everything set to MAX. Mine was not...oddly enough mine did not make squealing noises or anything of that nature like my Tacoma did after its clutch failed.

3.) Relays and Fuses: The horn relay and the A/C compressor relay use the same type. Without swapping anything, I honked the horn (works), then swapped A/C clutch relay with the horn relay, then honked the horn again-- works. RELAYS are OK. Check A/C compressor FUSE (in my truck it was just above the relays); no signs of shorting on the 10amp fuse-- FUSE is OK.

3.) AC low side Pressure check: This line is easily located right next to the firewall about 12" to the left of the master cylinder when looking straight on from the front of the truck. I thankfully had an A/C pressure gauge (these are usually about $20 or so). Hooked up the pressure gauge to low side port, turned the truck on (not enabling A/C yet) and got a reading of about 110PSI. This pressure SHOULD DROP to about 30-55 psi or so once the compressor kicks on. Turned on A/C to max, pressure did not drop. Tried my best to listen to the clutch still no go.

At that point this was a job I did not want to tackle. I took it to a friend of mine who has a repair shop. He confirmed that after pressing the A/C button, the clutch was just "kinda wobbling in place" not doing anything.

Good news is that its not the blend door and there's no leak, but it's still an expensive as F* repair. Dealer wanted ~$1500 and could not get me in until July 29. My friend quoted $900 parts & labor and can get me in this week.

If there's other issues, I will update this post once the new compressor & clutch gets installed.

I would not expect an A/C clutch/compressor to fail so early at 77k miles. Since I live in the north east, does anyone know if the A/C is something we should engage for moment of time throughout the year so we don't get failure like this? Is this a common issue? Kind of frustrated that I'm dealing with this for a relatively new truck.

UPDATE: I want to thank everyone who responded and genuinely looking out to get a correct thorough diagnosis. After reading some of the responses (and watching this to kind of guide me through this), I added all the relevant PIDs to Forscan to check ambient temp sensors, engaging the fan, clutch (would not manually engage), evap sensors, all pressures were at correct levels (without running the compressor). In the end, all the PIDs that show "stop clutch from engaging due to a fault" (there were about ~20 of them) were OK and all the other temp sensors from the evap and ambient sensors were reading OK. I checked the voltage powering the compressor, that was OK. At that point I gave up, returned to my mechanic and went ahead and had them replace the compressor, clutch, and recharge the system. The AC is now working.

TL;DR: I had my shop replace the compressor, clutch, and recharged the system. This was not a DIY job for me, just take your truck into a trusted A/C repair shop who can properly diagnose this. I did not realize the compexity of this sytem until people started chiming in and me digging a little deeper. I wish I had better news for people who have A/C issues.
Sponsored

 
Last edited:

dtech

Well-Known Member
Joined
May 10, 2020
Threads
38
Messages
3,138
Reaction score
7,586
Location
colorado
Vehicle(s)
Ranger Lariat FX4, chromed and forever damperless
Monkey butt as below ? Don't know why replacing the clutch would be that costly, would expect a rebuilt compressor to be less . I believe your AC compressor engages whenever defrost is used so having grown up in Buffalo - it gets cold there and summer if it comes at all happens around this time of year. You may want to inspect all the pulleys associated with the serp belt while you have the belt off.


1751309275369-ep.jpg
 
OP
OP

FiveSeven

Member
Joined
Jan 18, 2021
Threads
2
Messages
10
Reaction score
19
Location
WNY
Vehicle(s)
2020 Ford Ranger Xl-STX
Occupation
education
Monkey butt as below ? Don't know why replacing the clutch would be that costly, would expect a rebuilt compressor to be less . I believe your AC compressor engages whenever defrost is used so having grown up in Buffalo - it gets cold there and summer if it comes at all happens around this time of year. You may want to inspect all the pulleys associated with the serp belt while you have the belt off.


1751309275369-ep.jpg
You're correct, replacing just the clutch would be about half the cost in parts only, but about the same in labor. So I just ordered the the whole compressor and clutch assembly. I also didnt want to deal with the hassle of finding out that the compressor went out too.
 

dtech

Well-Known Member
Joined
May 10, 2020
Threads
38
Messages
3,138
Reaction score
7,586
Location
colorado
Vehicle(s)
Ranger Lariat FX4, chromed and forever damperless
You're correct, replacing just the clutch would be about half the cost in parts only, but about the same in labor. So I just ordered the the whole compressor and clutch assembly. I also didnt want to deal with the hassle of finding out that the compressor went out too.
replacing the compressor would likely be much more costly - I believe the refrig would need to be evacuated, air removed from the system and new refrig put in - $$$ .
 

Frenchy

Well-Known Member
First Name
Chris
Joined
Mar 15, 2020
Threads
164
Messages
7,544
Reaction score
10,753
Location
Elizabeth, Colorado
Vehicle(s)
2012 Nissan Frontier, 1994 F150 XL, 2022 Ford Transit
Occupation
Field Service Technician
Before you replace any parts I would do some actual troubleshooting. Don't get me wrong replacing the clutch isn't a bad idea if the clutch is the only thing that failed. I have replaced many on multiple different vehicles. That said I would do some extra troubleshooting before assuming it's the clutch
 


OP
OP

FiveSeven

Member
Joined
Jan 18, 2021
Threads
2
Messages
10
Reaction score
19
Location
WNY
Vehicle(s)
2020 Ford Ranger Xl-STX
Occupation
education
replacing the compressor would likely be much more costly - I believe the refrig would need to be evacuated, air removed from the system and new refrig put in - $$$ .
I havn't had the work done on the truck yet, but from what I breifly inspected it looked like there wasnt much room in the bay to soley access the clutch. All the videos I saw had people pull the compressor out. Am I wrong here? Can you access the clutch without removing the compressor? I'll have them take a look at it one more time.
 

airline tech

Well-Known Member
Joined
Aug 24, 2022
Threads
28
Messages
4,464
Reaction score
8,537
Location
Midwest - KS
Vehicle(s)
2022 Ranger Lariat-Super Crew, Cactus Gray
Occupation
Aircraft Tech
When hooked up to a scan tool, what are the related PID's reading
All the temp sensors - mainly Evap & Outside Air
AC Pressure Sensor
Is the Freon Charge (Full)?

Any codes showing?

Can you command the AC (ON) with the scan tool?

While most likely you are on the right track, it should have a more in depth T-Shoot to back up the diagnosis as $900-$1500 is an expensive - Shotgun only to find that the ac clutch was disabling itself due to missing parameter for it to engage.
 

RangerBill

Well-Known Member
First Name
Bob
Joined
Jun 8, 2022
Threads
3
Messages
1,612
Reaction score
2,142
Location
PA
Vehicle(s)
2019 Ford Ranger Lariat Super Crew FX4
Occupation
retired
Before replacing the clutch or compressor, hook up a voltmeter to the connector on the clutch. See if there is 12 volts to the clutch coil when the A/C is turned on (pins 1 and 2 of connector C100). If not, you have a problem with something else other than the A/C clutch. Also check for a good ground connection to pin 2 of the connector with an ohmmeter.

Screenshot 2025-06-30 165402.jpg
 

Cabose-1

Well-Known Member
First Name
Eli
Joined
Jan 19, 2021
Threads
9
Messages
1,982
Reaction score
7,473
Location
Texas
Vehicle(s)
2024 Ranger XLT, 4x2, Advance Tow, E-Locker
Occupation
Student
If you are savvy enough you can change out the clutch with the magnet yourself. It is not hard and the dealer will take you for all your money
 

Cabose-1

Well-Known Member
First Name
Eli
Joined
Jan 19, 2021
Threads
9
Messages
1,982
Reaction score
7,473
Location
Texas
Vehicle(s)
2024 Ranger XLT, 4x2, Advance Tow, E-Locker
Occupation
Student
There is a way to check for signal, make sure its powering up and so on. But its the 123 freon super expensive and has to be very precise to charge it. Most places sell the compressor, local ac shop or internet will have the clutch. I do clutches only here in south texas all the time. Quick 30 minute fixes
 
OP
OP

FiveSeven

Member
Joined
Jan 18, 2021
Threads
2
Messages
10
Reaction score
19
Location
WNY
Vehicle(s)
2020 Ford Ranger Xl-STX
Occupation
education
Update provided at the end of my first post.
Sponsored

 
 








Top