RangerBill
Well-Known Member
The OP states that his battery voltage measured with a voltmeter is 11.8 volts (same as Forscan is reporting), so I don't think the BMS sensor is misreporting voltage. When he starts the truck, the battery voltage rises to 14.2 volts. I believe that unplugging the BMS sensor is merely disabling all BMS functions, allowing the door locks to work with low battery voltage. With the BMS connected and functioning, it will not allow door lock switches to operate with such a low battery voltage.Ok, with all that has been reported and that the OP is stating that if the BMS sensor is disconnected - it works normally. I am leaning towards a bad BMS sensor, false reporting the battery voltage the system is responding to that (false data) and shutting off the voltage supply.
Disconnect the BMS sensor:
Connector Side:
Ign (OFF) - Measure pin 2 to GRD (Red Wire) - should match battery voltage (Post to Post)
with a variance tolerance of (.5) volt.
This wire is a direct feed from the small connector on the positive (BMFL) (Item (B) and is not pictured but you will see the connector (down on the side)
So this is (+) input for the BMS sensor
Ign (ON) - Measure pin 1 to GRD (White Wire) - this is the LIN circuit for the BCM monitoring.
Pinpoint Test, just asks:
Is voltage GREATER than 10 Volts?
Yes- Repair the Circuit
No - Proceed to deeper wiring checks
So, my thought is that if you have good battery voltage on Pin 2 (test result) then the BMS sensor is not accurately reading the voltage.
The issue is at this point, with Forscan, it is hard to navigate the LIve data pids, meaning I am not 100% sure exactly where in the system the previous (pic) you posted. Where is that specific data coming from?
So, if we assume that the BCM is actually seeing 11.8 volts then this is the possible reason for the locks not working.
Either way, if you can get it to work with the BMS sensor disconnected and it does not with it plugged in, then we can confirm that the issue is within the BMS circuit.
But you may also want to check for security the connection feeding down to the High Current Junction Box, this feeds down to a box under the BJB which has the main BCM fuse
Item (C)
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