Sponsored

40-45mph shudder/lugging no trailer and 45-56mph with trailer

cmhmh

Active Member
Joined
Dec 27, 2022
Threads
2
Messages
37
Reaction score
51
Location
Colorado
Vehicle(s)
2022 Ranger SuperCrew XLT
Only when towing between about 45-56mph, I get what I describe as a "shudder" throughout my truck. I can feel the "shudder" in my seat and in the gas pedal. No shudder when not towing.

At this point, I am not sure if this is driveline angle related, DPFE related (not yet replaced), or otherwise, but I'm near my wits end so am hoping for some help. With that in mind, I am providing as much detail as I can think of below.

I have a 2022 Ranger XLT FX4 with ~37,200 miles at the time of this post. I follow all maintenance intervals including 5,000 mi oil changes. All other (diff, transmission, transfer case) fluids changed at or before 35k miles.

I have had the common takeoff shudder ~6-15 mph since new.

Truck Modifications
  • 5k - 265/70/17s (stock tremor size)
  • 9.5k - OME medium nitrocharger shocks and leafs. ~2" lift in front and ~2.5" or so in the rear. Airbags also installed, though not yet used.
  • 33k - Swapped to 255/80/17s + got alignment (fully within spec).
    • No difference in shudder when tow testing immdiately after new tire install.
  • 37k - Installed Tom Wood's single piece driveshaft last week
    • Helped my low speed/takeoff shudder significantly
    • Minimal impact on improving the trailer attached shudder between 45-55mph.
      • Slightly better 45-49.
      • Pretty much the same ~50-56.
      • Overall, shudder seems just slightly more inconsistent in initial testing.
    • On level ground, both with the trailer attached or not my new driveshaft is at -8.0° (slight variance along length of shaft <1.0°). This is same as with my 2 piece driveshaft.
      • I emailed Shawn @ Tom Woods over the weekend to see if adjusting my shim situation (see warranty items below) may help and am waiting for a reply at time of writing this. Shawn has otherwise been very helpful via phone and email.
Trailer attached.jpg


Warranty items replaced
  • 26k - transmission replaced (TSB process started at 20k)
  • 27k - front diff replaced
  • 27k - driveshaft issues introduced with other dealer work........ dealer installed 2° axle shim down (skinny end toward front of truck)
  • 36.5k - front driver's CV replaced
Trailer details - Boreas AT (~2200 lb):
IMG_2356.jpeg

  • ~11,000 miles at the time of this post
  • Bearings greased, etc as specified by Cruisemaster manual
  • KO2s on steel rims.
    • Rotated and balanced (including road forced) regularly (more often than required). No cupping, no dry rot, etc.
    • Shudder would *sometimes* improve for up to a few hundred highway miles after getting a balance, but would return. Other times, no improvement.
    • Spare tire swapped in. No change to shudder situation.
  • It does not matter if the truck / and or trailer are "empty" or packed for camping.
  • Have changed hitch drop size so trailer has been towed slightly tongue up (this was just for testing), level, and slightly tongue down.
    • I have not used a hitch stabilizer, though I do have one available to test.
  • I have a spreadsheet that calculates my exact payload per trip.
    • I am well within the truck's GCWR ratings and my truck's payload rating for any trip with the trailer.
    • I have never had a reverse rake.
  • I dropped the trailer with Boreas for further inspection 2 weeks ago after various email and phone correspondence (documented for the last ~20 months) for them to investigate the trailer while I was camping with just the truck:
    • They have never had this issue with any other customer's trailer. Including other lifted vehicles, etc.
    • They did a "full" check of the suspension, tires, etc, including alignment (you can adjust a few things on the Cruisemaster suspension).
    • They did not have a shudder after testing on their tow vehicles.

Other notes / tests:
  • I do not have any shudder whatsoever for the rest of the speed ranges either when towing or not towing.
  • The shudder is present in any combination of the following situations with the trailer attached in the 45-56 mph range:
    • going uphill, downhill, level road -- I live in CO and drive through the mountains frequently.
    • coasting (I think it's slightly less pronounced when coasting), pressing the accelerator, pressing the brake
    • using tow / sport / normal drive modes
      • I lock out to 8th gear when driving w/ the trailer attached, but have not done any testing to further restrict the gear selection down to 6 or whatever.
  • The shudder was *minorly* present when towing my trailer with my buddy's unmodified 2015 Tundra.
  • No discernible shudder when towing my buddy's also ~2200 lb Bean trailer with my truck (strong tongue up since he has a different hitch ball/pin than me)
  • I have talked to the shop that installed my suspension originally (who also did the same on a very heavy Ranger towing an Off Grid Trailer with no issues) local trailer maintenance companies, my local dealer (who I don't have particular faith in and have started to use another dealer), tire dealers, etc to no avail.
  • Combined with no issues on other tow vehicles, the absolutely most confusing thing for me:
    • The shudder was identically present towing with a brand new stock / unmodified loaner 2024 Ranger Lariat (78 miles on the ODO when I picked it up at the dealer) when my truck was in the shop for the some things the dealer F'd up with my driveshaft...
PXL_20241101_213322759.MP.jpg


Thank you for taking time to read this absolute wall of a post and any other guidance you may provide.
Sponsored

 

Grumpaw

Well-Known Member
First Name
Steve
Joined
Jul 1, 2021
Threads
84
Messages
5,912
Reaction score
29,468
Location
Fishersville, Va.
Vehicle(s)
Previous 2021 Ranger, Now 2019 Ford Expedition
Occupation
Navy Vet., Retired Police Sgt., Grumpy Old Senior Citizen
Clue is your statements that there is a minor shudder when towing your rig with your buddy's Toyo, and that you have no shudder when towing a different trailer than yours.
I would look at the trailers suspension for anything that is loose/not tightened down, or possibly a fault with the trailers tongue/hitch attachment as it's seems to be your trailer that's is causing the problem.
Even something as simple as a slight problem with a tire....very small bulge/out of balance may cause a vibration at certain speeds.
 
OP
OP
cmhmh

cmhmh

Active Member
Joined
Dec 27, 2022
Threads
2
Messages
37
Reaction score
51
Location
Colorado
Vehicle(s)
2022 Ranger SuperCrew XLT
Clue is your statements that there is a minor shudder when towing your rig with your buddy's Toyo, and that you have no shudder when towing a different trailer than yours.
I would look at the trailers suspension for anything that is loose/not tightened down, or possibly a fault with the trailers tongue/hitch attachment as it's seems to be your trailer that's is causing the problem.
Hey Grumpaw. Thanks for checking in here.

Hidden in my enormous post is the bit that I dropped the trailer with Boreas for further inspection 2 weeks ago.
  • They have never had this issue with any other customer's trailer. Including other lifted vehicles, etc.
  • They did a "full" check of the suspension, tires, etc, including alignment (you can adjust a few things on the Cruisemaster suspension).
  • They did not have a shudder after testing on their tow vehicles.
I have a hitch stabilizer in my closet which I can toss on for a test, but have not yet done so. I'm not sure what else I can do with checking the trailer suspension? The hitch attachment uses a D035 pin:
https://cruisemaster.com.au/cruisemaster-do35-v3plus/


Edit: Since I have swapped in the spare trailer tire with no change to the shudder, I can swing by Discount Tire again and have them swap the current spare for the other current "original" wheel and see if that does anything helpful.
 

Grumpaw

Well-Known Member
First Name
Steve
Joined
Jul 1, 2021
Threads
84
Messages
5,912
Reaction score
29,468
Location
Fishersville, Va.
Vehicle(s)
Previous 2021 Ranger, Now 2019 Ford Expedition
Occupation
Navy Vet., Retired Police Sgt., Grumpy Old Senior Citizen
If by hitch stabilizer you mean that simple U-bolt/plate that locks the hitch shank to the hitch platform, than yes, I would definitely try that....it will lock the shank/head to the hitch....even that small gap can set up a vibration at different speeds or even different road surfaces.....
Also, from your pictures, it looks like the trailer is almost perfectly level with the truck. Being such a light trailer that shouldn't pose a problem......BUT....maybe try loading another few lbs to the front to give the rig a bit of heavier tongue weight.....shouldn't effect the Ranger at all, but may solve the problem.
 


OP
OP
cmhmh

cmhmh

Active Member
Joined
Dec 27, 2022
Threads
2
Messages
37
Reaction score
51
Location
Colorado
Vehicle(s)
2022 Ranger SuperCrew XLT
Confounding update:
I have not further tested the trailer since my last post since I was waiting to flip the 2° axle shims which I am doing with a buddy after work Wednesday. This should give me about a 0.5° (currently about 3.5-4°) difference between the transfer case and pinion.

That said, I just got back from camping in the flat tops this weekend without the trailer, but truck loaded up. My wife and I noticed a shudder/lugging ~40.5 - 47mph (less severe than when trailer attached, but noticeable). With this in mind... I suspect the shudder has been present since before I replaced my 2 piece w/ the single piece driveshaft. If flipping the shims don't solve this... I am once again at a loss here. Some more internet-ing (F150 forums) say it might be time to replace plugs since they can cause a misfire around 40-45mph? I'm just shy of 38k right now. Perhaps plugs are in order?
 

RangerBill

Well-Known Member
First Name
Bob
Joined
Jun 8, 2022
Threads
3
Messages
1,659
Reaction score
2,215
Location
PA
Vehicle(s)
2019 Ford Ranger Lariat Super Crew FX4
Occupation
retired
Confounding update:
I have not further tested the trailer since my last post since I was waiting to flip the 2° axle shims which I am doing with a buddy after work Wednesday. This should give me about a 0.5° (currently about 3.5-4°) difference between the transfer case and pinion.

That said, I just got back from camping in the flat tops this weekend without the trailer, but truck loaded up. My wife and I noticed a shudder/lugging ~40.5 - 47mph (less severe than when trailer attached, but noticeable). With this in mind... I suspect the shudder has been present since before I replaced my 2 piece w/ the single piece driveshaft. If flipping the shims don't solve this... I am once again at a loss here. Some more internet-ing (F150 forums) say it might be time to replace plugs since they can cause a misfire around 40-45mph? I'm just shy of 38k right now. Perhaps plugs are in order?
Sounds like a bad EGR DPFE (differential pressure sensor). When bad, it causes a surging at light throttle near the speeds you report. It is about a $20 part if you replace it yourself.
 
OP
OP
cmhmh

cmhmh

Active Member
Joined
Dec 27, 2022
Threads
2
Messages
37
Reaction score
51
Location
Colorado
Vehicle(s)
2022 Ranger SuperCrew XLT
I was wondering if that would be my next purchase... I've seen the thread on here about replacing those. Looks like I'll be placing an order.
 

RangerBill

Well-Known Member
First Name
Bob
Joined
Jun 8, 2022
Threads
3
Messages
1,659
Reaction score
2,215
Location
PA
Vehicle(s)
2019 Ford Ranger Lariat Super Crew FX4
Occupation
retired
I was wondering if that would be my next purchase... I've seen the thread on here about replacing those. Looks like I'll be placing an order.
Rock Auto has a good price.
Sponsored

 
 








Top